Category: Metal Crusher Parts

Dual Hardness Alloy Steel Shredder Hammer

Shredder hammers are pivotal to operational efficiency in metal recycling plants. As scrap composition evolves – becoming lighter with increased plastics and softer materials – traditional manganese steel hammers often fail to achieve adequate work hardening, reducing their effectiveness and lifespan.

Engineered for the Modern Scrap Challenge:
Huasheng Castings, a leading precision foundry specializing in metal crusher wear parts, developed the Dual Hardness Alloy Steel Hammer specifically to overcome these limitations. Our solution delivers significantly extended service life and enhanced economic performance for all shredder types.

Superior Design & Material Science:

Dual Hardness Technology: A special alloy formulation creates a hammer that is exceptionally hard in critical impact zones, while maintaining necessary toughness in the core. This unique property combats wear aggressively where it matters most.
Optimized Geometry Retention: The hardened zones resist deformation far better than manganese steel, preserving the hammer’s original profile and crucial “sweet spot” for longer. This ensures consistent material grab, optimal feed into the shredder box, and sustained high production rates throughout the hammer’s operational life.
Enhanced Performance: The alloy’s higher yield point allows for the design and use of thicker, more robust hammers without rotor jamming risks. This translates into greater striking force, improved material breakage, and superior non-ferrous metal liberation and recovery.
Huasheng Manufacturing & Quality Assurance:
As your dedicated casting partner, Huasheng Castings leverages advanced foundry capabilities to deliver:

Stable, High-Performance Castings: Rigorous process control ensures consistent metallurgy and optimal properties in every batch.
Mass Production & Customization Expertise: We excel at both high-volume output and tailored solutions to meet specific shredder rotor and material requirements.
Comprehensive Quality Control: Every single Dual Hardness Alloy Steel Hammer undergoes rigorous inspection, including:
Magnetic Particle Inspection (MT): Detects surface and near-surface flaws.
Precision Hardness Testing: Verifies dual hardness specifications are met.
Dimensional Verification: Ensures exact fit and function for your rotor.
Upgrade Your Shredding Efficiency Today.
Choose Huasheng Dual Hardness Alloy Steel Hammers – engineered for maximum durability, productivity, and cost savings in demanding recycling environments.

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Label: Dual Hardness Alloy Steel Hammer, Shredder Hammer, Shredder Wear Parts

A shredder is a machine used for crushing waste metal materials, mainly applied in the crushing of scrapped vehicles, other waste steel, non-ferrous metals, etc., serving as a powerful tool for the recycling and reuse of waste metals. Huasheng is a manufacturer of wear parts such as hammers and other accessories for this equipment, capable of providing a full set of accessories. The main materials include ZG Mn13GrMo, ZG Mn13, and dual-hardness alloy steel hammers. With rich on-site application experience, it can offer personalized customization solutions with the highest cost-performance ratio.

For high-impact, high-tear applications involving the crushing of scrap vehicles, mixed scrap steel, non-ferrous metals, and other multi-material mixtures, Huasheng offers a full range of ZG Mn13GrMo to dual-hardness composite hammerhead solutions. Drawing on over 200 practical experiences from metal recycling plants, the company employs a gradient impact-resistant structure and anti-wrapping design to significantly reduce the risk of hammer head fractures, extending the average service life by 2.8 times and reducing energy consumption per ton of crushing by over 35%.

Hardness 520-560HB/320-380HB

 

Impact Hv RT 6J/15J

 

100% PT Testing

 

Batch Production started in 2023

 

1000 hammers per month currently

We have over ten years of industry experience

Raw material control
Raw material control
We control the quality of each batch raw material strictly.
Customized
Customized
We can produce various crusher frames and customize them according to the drawings for enterprises.
Rich experience
Rich experience
According to the operating characteristics of the crusher, improve the process and extend its service life.
Quality inspection
Quality inspection
International Level II UT and MT inspection standards; Pay attention to improving the appearance quality of castings.

Your one-stop expert solution for wear resistant castings

  • The company was established in 2011 with a total of over 300 employees
  • Covering an area of 66576.2㎡, with a building area of 50230.39㎡, a factory area of 38177.42㎡, and an office area of 6415.66㎡
  • Modified water glass process with a designed production capacity of 40000 tons and a maximum single weight of 30 tons
  • Focusing on researching how to improve the comprehensive performance of high manganese steel, helping customers improve product design based on materials and working conditions, increase production, and save resources
  • ISO9001 / ISO14001 / OHSAS18001

To increase production and save resources for customers

Huasheng Modeling Workshop
m3
Carbide-Embedded Cone Crusher Mantle Parts Modeling
Huasheng Melting
Heat Treatment Workshop
Electric Shovel Bucket Base
jjg2
Spectral analysis

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