The global mining crusher wear parts industry has fallen into a serious homogenized price war for years. Most manufacturers compete solely on low prices by supplying standard high manganese steel and high chrome wear parts. Although these products come with low upfront costs, they suffer from fast wear, short service cycles, and frequent equipment shutdowns, leading to extremely high comprehensive operating costs for mines. Fortunately, new TiC Insert wear parts have broken this vicious low-price competition and become a game-changing, cost-effective solution for global mining and quarrying operations.
Our upgraded TiC Insert wear parts adopt advanced pre-cast titanium carbide rod embedding technology, with a precisely proportioned formula consisting of 48% titanium carbide powder, 38% iron powder, 10% ferromanganese powder, and 4% rare metal composite powder. The finished wear parts achieve a stable hardness of HRC60, delivering outstanding anti-wear and anti-impact performance. All TiC rods are customized with a 20mm diameter and pre-fixed in the sand box with a standard 15–20mm spacing. This scientific layout effectively avoids structural cracking caused by overly dense inlays, ensuring perfect structural stability.
One of the biggest advantages of our TiC Insert parts is the unique self-tightening structure. The high manganese steel matrix will shrink slightly under continuous heavy impact, locking the internal TiC rods more firmly and completely preventing falling off during long-term operation. Compared with traditional wear parts, its service life is 2 to 3 times longer. Different from ordinary full-surface embedding products, we provide professional customized solutions: analyzing on-site wear photos of old worn parts to accurately locate key high-abrasion areas, and arranging TiC inserts only on vulnerable positions. This targeted embedding method eliminates redundant material waste and helps customers save unnecessary procurement costs fundamentally.
For mining enterprises, low-price ordinary wear parts are actually high-cost consumables. Frequent replacements and unplanned equipment downtime greatly reduce production efficiency. As a new-generation competitive wear-resistant product, TiC Insert wear parts abandon low-price and low-quality competition. With reliable stability, ultra-long service life and lower overall operating costs, it is widely recognized by mining clients in Europe, Australia, South America, and Russia. It is currently the best alternative to solve the pain points of traditional crusher, electric shovel and hydraulic shovel wear parts.
